CAD modelling & part replication
Reverse engineer existing parts into accurate CAD models, then redesign or modify dimensions, fitment and geometry for the application.
CAD modelling · FDM printing · rapid prototyping
From idea to production-ready part.
We replicate existing parts in CAD, redesign them for specific applications, and produce FDM prototypes for rapid testing. Whether a part is damaged, new or used, the process can progress from proof-of-concept to a functional, ready-for-application solution.
CAD replication & redesignReverse engineering and fitment changes
Rapid FDM prototypingFast, cost-effective concept validation
Functional developmentIterative testing and optimisation
Production-ready solutionsEnd-use parts and low-volume production
Our prototyping workflow
Design. Print. Test. Refine.
A practical four-stage process that turns an existing part or new idea into a validated, application-ready result.
FDM prototyping & development
Produce fast, cost-effective prototypes for early testing, concept validation and design verification with quick turnaround.
Functional prototypes
Test and iterate to validate fitment, function and real-world performance, then refine the design using feedback from testing.
Industrial prototypes & production models
Develop refined functional parts with improved materials, strength and finish for testing, end-use and production-ready applications.
Services & capabilities
Complete support from design to prototype.
Choose a single stage or work with us through the full development cycle.
SolidWorks CAD modelling
Accurate digital models for part replication, redesign and production documentation.
- Reverse engineering and part replication
- Dimensional modification and redesign
- Fitment updates and design optimisation
- Production-ready CAD files and drawings
Rapid prototyping
Short development loops that make concepts tangible and testable.
- Fast-turnaround, affordable prototypes
- Wide range of materials and applications
- Concept validation and design testing
- Iterative development and improvements
Functional end-use prototypes
Refined parts developed for real-world testing and demanding applications.
- Functional prototype development
- Engineering improvements and optimisation
- Real-world testing and validation
- Pathway to end-use and low-volume production
FDM filament materials
| PLA | General prototyping |
|---|---|
| PETG | General and functional parts |
| ABS | Functional parts and all-round use |
| ASA | Durable, weather-resistant applications |
| Polycarbonate | Strong, stiff and heat-resistant parts |
| Nylon | Low-wear, strong and flexible parts |
| Carbon fibre | Added stiffness and rigidity |
Typical use cases
Industrial manufacturing
Additive processes for demanding parts.
High-quality manufacturing for prototypes, end-use parts and low-volume production.
SLA
Stereolithography
UV laser curing creates precise resin parts layer by layer. SLA suits detailed models and display parts where accuracy and a smooth surface finish matter.
Maximum build size1650 × 760 × 580 mm
SLS
Selective laser sintering
A high-power laser sinters powdered material into solid, stable parts. Complex functional geometries can be produced without support structures.
Maximum build size350 × 350 × 400 mm
MJF
Multi jet fusion
Fusing and detailing agents are deposited onto a powder bed and fused with infrared heat, producing detailed surfaces and consistent mechanical properties.
Maximum build size370 × 270 × 380 mm
SLM
Selective laser melting
Metal powder is fully melted by high-energy laser light and solidified layer by layer, creating strong, tough parts and complex lightweight structures.
Maximum build size370 × 270 × 380 mm
CNC milling & turning
Precision machining from prototype to production.
CNC milling, CNC turning, EDM and wire cutting are available for rapid prototyping through to mass production, with no minimum order requirement. Materials include aluminium, brass, copper, steel and stainless steel.
Milling envelope400 × 300 × 150 mm
Turning envelopeØ150 × 300 mm
Available processes3-axis, 5-axis, EDM & wire cutting
Order quantityNo minimum requirement
Have a part to replicate or an idea to develop?
Tell us what you need, where it will be used and what stage the design is at.